Plastic turning is among the vital phases of the CNC plastic machining procedure. Turning is a form of machining, used to generate rotational, asymmetric, parts such as openings, grooves and also threads.
Parts that are fabricated entirely through the process typically include those components where big quantities are not called for, making it even more of a bespoke process to try points out. This make plastic transforming ideal for prototyping several solutions.
The plastic transforming process includes removing undesirable or excess product, prior to generating the last plastic component. This process needs a turning equipment or turret, as well as a cutting device (usually single point that is additionally protected within the maker).
The cutting device feeds right into the rotating machine and remove any type of material that is not required, in order to form the last component, generally eliminated in the form of little chips or pellets to carve out the form of the component.
Transforming is also generally utilized as an extra method to various other process, to “complete it off”. Because of the high resistances and also surface coatings that Plastic Turned Parts can offer, it is ideal for including any type of accuracy associated rotational functions in a more conventional shape that may have already been manufactured and are not required for as unique a part shape.
When your project demands quick responses, you would do well to consider diamond turning as part of the plastic turning process. This involves producing low to moderate volumes of accurately plastic optics, in a very short amount of time, therefore being ideal for research projects and prototyping several ideas.
The cutting tool in this case is a diamond shape that has been specially prepared to cut the required geometry of the lens.
Diamond turning is used especially where lightweight solutions are required, and because the process involves a lathe, extremely accurate results are likely. It is also highly repeatable and reusable, and when combined with surface finishes, this process really can generate truly unique designs for parts using plastic turning processes.
Plastic Turning Specialists
Many different plastic polymers such as acrylic, COC, COP and Zeonor, can be diamond turned directly. Some plastics such as polycarbonate are not suitable for this process, as they are too soft.
The choice of material is fundamental to the success of using this method: get it right, and you’ll never look back, but get it wrong and you won’t experience the results you expect.